The Tektronix 1502 is a series of Time Domain Reflectometers commonly used to test coaxial cables although they have many other uses. The US military was a major purchaser, therefore most of the first series (the 1502, no letter) will be found surplus with some sort of US military property ID tag and an NSN sticker.
Internals and version differences
The first version used a CRT and is an almost completely analog design except for some discrete digital logic used to pre-fire and fire the tunnel diode pulser. The later models (1502B/C) used a liquid-crystal display and a Z80 microprocessor.
The other major difference between versions is the line charging method. The 1502 uses a fast (36 ps) tunnel diode pulser, the later models used a half sine wave to charge the line. The TD pulser, with its Dirac delta edge, gives much better short range sensitivity, although it is much easier to destroy.
There are four key parts in the 1502 that make repair difficult. The original sampling gate (CR1732, Tek 152-0631-00) is no longer available, but Avago RF Schottky barrier diodes in the SOT series pair package (HSMS-2822, HSMS-282C) are a close substitute. These sampling bridges are so small and light that soldering them in place can be a frustrating experience. The leads are plated steel and if the soldering iron has a magnetic tip (e.g, many Weller models with temperature control), this can cause the gate to be attracted to the iron. Even with a non-magnetic iron such as a small 15-watt Antex, the surface tension of the solder is enough to cause the gate to "float" away from its intended mounting location when the iron is removed from the molten solder joint. A special "hold-down" device can be made to hold the bridge in place and was described in a Wizard's Workshop article.
The first pulse shaping TD (CR1609, Tek 152-0140-01, 10 mA, 8 pF) was a fairly common TD and there are Russian substitutes available. The primary fast pulse TD (CR1703, Tek 152-0489-00, 21 mA, 1.5 pF) is simply no longer available. The closest Russian replacement is GI308E, it requires soldering to the original heatsink.
Replacement of the pulse generator might be done with Analog Devices ADCMP580. An interesting circuit can be found in Starecki and Misiaszek's paper, Low cost programmable pulse generator with very short rise/fall time.
There appears to have been an optional "static suppressor" in a BNC M-F package, Tek 011-0132-00, used to protect the sampler and TD. It's pretty obscure. The BNC connector on later 1502s contained an internal shorting bar that shorted the center conductor to the shell with no mating connector installed. In use, it was to short out the connecting cable so that any static on the line would be discharged before opening up the BNC connector to the internals of the TDR. Often, this shorting bar would break off, rendering the connector unable to discharge a cable to be connected. Replacing this BNC connector (or any front-panel component, for that matter) is a laborious process involving resealing the front panel for waterproofing. The original 1502 and 1503 were the first Tektronix instruments to be fully waterproof (with the X-Y Module installed) such that it could actually be operated while submerged to a shallow depth. The front panel sealing is a very involved process utilizing several different silicone (grease and RTV) products to do the job. Tektronix produced a separate instruction manual specifically for waterproofing details of the 1500-series.
The other common failure is the battery. The power supply was designed to protect both the instrument and the battery from abuse, so any failure will cause the power supply to latch up (via Q6547/Q6549) and the unit will appear dead. The pack is rebuildable with NiCd battery cells. To operate without a battery in place use a 200 to 270 Ω / 10 W power resistor in parallel with a 2200 μF cap (> 25 V); this will fool the power supply protection circuit into thinking that it's charging a valid battery. The current drawn from the batteries is approx. 200 mA. Original batteries can be replaced by e.g. AA NiMH batteries with 2000 mAh for similar operating time.
Another common failure is a defective DISTANCE dial. Operators expect the numerical readout of this dial to go from zero to 999 and it is not designed to do that. Often, the internal plastic stops get broken from operators forcing the dial past its intended stop, rendering the part useless.
MOHR Test and Measurement manufactures a direct replacement to the 1502B and 1502C using an updated version of the same pulser/sampler. Any procedures or recorded waveforms are repeatable using the MOHR TDR.CT100B TDR Cable Analyzer.
- Tektronix 1502 Service Manual (PDF)
- Tektronix 1502 Schematic - Vertical Amp Board Components -high resolution
- Tektronix 1502 Schematic - Mainboard Components -high resolution
- Tektronix 1502 Schematic - Output Amplifier Components -high resolution
- Tektronix 1502B Service Manual (PDF)
- Tektronix 1502C Service Manual (PDF)
- Tektronix Chart Recorder User/Service Manual (PDF)
- Tektronix 1502 Operators Manual (PDF)
- Watertight Sealing Procedures for 1502/1503 TDRs (PDF, needs OCR)
- Guide to Optimizing Falltime and Aberrations in the 1502 (PDF, needs OCR)
- Note that the manuals for the 1502B and 1503C are still available from Tektronix.