Bumble Bee capacitors: Difference between revisions

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A variety of capacitors known as Black Beauty or Bumble Bee are found in much of the classic Tek gear.  Some, not all, of these capacitors age very poorly, including shorting out, which can harm the surrounding components in a circuit.  Many experts recommend replacing all Black Beauties with modern capacitors.  Modern equivalents are not a problem to find.
A variety of '''capacitors known as "Black Beauty" or "Bumble Bee"''' are found in much of the classic Tek gear.  Some, not all, of these capacitors age very poorly, including shorting out, which can harm the surrounding components in a circuit.  Many experts recommend replacing all Black Beauties with modern capacitors.  Modern equivalents are not a problem to find.


If one does not wish to replace the old capacitors, testing them is an option.   
If one does not wish to replace the old capacitors, testing them is an option.   
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Each of these problems can be checked for using basic test equipment.  It is time-consuming, but if, for example, one is determined to keep an instrument as original as possible, the following sequence of steps will find most of problems with black beauty capacitors.  If, at any step, the measurements are bad, the capacitor is bad and it should be replaced.
Each of these problems can be checked for using basic test equipment.  It is time-consuming, but if, for example, one is determined to keep an instrument as original as possible, the following sequence of steps will find most of problems with black beauty capacitors.  If, at any step, the measurements are bad, the capacitor is bad and it should be replaced.


1) Lift one end of the capacitor from the surrounding circuit.  Follow the soldering instructions in the manual.
# Lift one end of the capacitor from the surrounding circuit.  Follow the soldering instructions in the manual.
# Check for DC leakage: To do this, you will need a DC power supply that has current limiting and goes up to the operating voltage of the capacitor.  Disconnect one end of the capacitor.  Attach an sensitive ammeter in series with the power supply and the capacitor, and bring the power supply up to operating voltage of the capacitor.  The DC leakage should be less than 3uA.
# Check for drift in capacitance:  Discharge the capacitor.  Measure it with a capacitance meter.  If it is outside the original tolerance range, it should be replaced.
# Measure the ESR:  Discharge the capacitor.  Calculate the frequency at which the reactance of the capacitor should be 0.1 ohms.  Set a 50-ohm signal generator to that frequency and an amplitude of 1 volt.  Connect the signal generator to the capacitor.  Probe the voltage across the capacitor with a good oscilloscope.  There should be less than 100mv of AC voltage across the capacitor.
# If the capacitor passes these three tests, it is probably OK, and the lifted terminal can be resoldered.  It is a good idea to somehow mark the capacitor as having been checked.


2) Check for DC leakage: To do this, you will need a DC power supply that has current limiting and goes up to the operating voltage of the capacitor.  Disconnect one end of the capacitor.  Attach an sensitive ammeter in series with the power supply and the capacitor, and bring the power supply up to operating voltage of the capacitor.  The DC leakage should be less than 3uA.
An easier way to test these capacitors for value, leakage and esr is with an instrument that performs all three functions, such as a Sencore LC75. A benefit of using the Sencore is that leakage can be checked at the operating voltage of the capacitor, up to 600V with the Sencore LC75, and up to 1000V with the Sencore LC101.
 
3) Check for drift in capacitance:  Discharge the capacitor.  Measure it with a capacitance meter.  If it is outside the original tolerance range, it should be replaced.
 
4) Measure the ESR:  Discharge the capacitor.  Calculate the frequency at which the reactance of the capacitor should be 0.1 ohms.  Set a 50-ohm signal generator to that frequency and an amplitude of 1 volt.  Connect the signal generator to the capacitor.  Probe the voltage across the capacitor with a good oscilloscope.  There should be less than 100mv of AC voltage across the capacitor.
 
5) If the capacitor passes these three tests, it is probably OK, and the lifted terminal can be resoldered.  It is a good idea to somehow mark the capacitor as having been checked.




[[Category:Repair issues]]
[[Category:Repair issues]]

Revision as of 13:11, 7 November 2014

A variety of capacitors known as "Black Beauty" or "Bumble Bee" are found in much of the classic Tek gear. Some, not all, of these capacitors age very poorly, including shorting out, which can harm the surrounding components in a circuit. Many experts recommend replacing all Black Beauties with modern capacitors. Modern equivalents are not a problem to find.

If one does not wish to replace the old capacitors, testing them is an option. There are three main ways that capacitors go bad.

  • The capacitor can leak DC (or short completely).
  • The capacitor can drift significantly in capacitance.
  • The capacitor's equivalent series resistance (ESR) can increase significantly.

Each of these problems can be checked for using basic test equipment. It is time-consuming, but if, for example, one is determined to keep an instrument as original as possible, the following sequence of steps will find most of problems with black beauty capacitors. If, at any step, the measurements are bad, the capacitor is bad and it should be replaced.

  1. Lift one end of the capacitor from the surrounding circuit. Follow the soldering instructions in the manual.
  2. Check for DC leakage: To do this, you will need a DC power supply that has current limiting and goes up to the operating voltage of the capacitor. Disconnect one end of the capacitor. Attach an sensitive ammeter in series with the power supply and the capacitor, and bring the power supply up to operating voltage of the capacitor. The DC leakage should be less than 3uA.
  3. Check for drift in capacitance: Discharge the capacitor. Measure it with a capacitance meter. If it is outside the original tolerance range, it should be replaced.
  4. Measure the ESR: Discharge the capacitor. Calculate the frequency at which the reactance of the capacitor should be 0.1 ohms. Set a 50-ohm signal generator to that frequency and an amplitude of 1 volt. Connect the signal generator to the capacitor. Probe the voltage across the capacitor with a good oscilloscope. There should be less than 100mv of AC voltage across the capacitor.
  5. If the capacitor passes these three tests, it is probably OK, and the lifted terminal can be resoldered. It is a good idea to somehow mark the capacitor as having been checked.

An easier way to test these capacitors for value, leakage and esr is with an instrument that performs all three functions, such as a Sencore LC75. A benefit of using the Sencore is that leakage can be checked at the operating voltage of the capacitor, up to 600V with the Sencore LC75, and up to 1000V with the Sencore LC101.