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==Adapting the Type W plug-in to use 6DJ8 or 12AT7 tubes instead of 8416==
==Adapting the Type W plug-in to use 6DJ8 or 12AT7 tubes instead of 8416==


It's common to find a Type W plugin missing its three type [[8416]] electron tubes.
It's common to find a Type W plugin missing its three type [[8416]] electron tubes. The 8416 is the industrial version of the [[12DJ8]]. 8416 and 12DJ8 are crazy-expensive when you can find them at all.


The 8416 is the industrial version of the [[12DJ8]]. 8416 and 12DJ8 are crazy-expensive when you can find them at all.
It is possible to modify a Type W to use [[6DJ8]] (the 6 V version of 12DJ8), which is expensive but readily available.
 
It's possible to modify a Type W to use [[6DJ8]] (the 6 V version of 12DJ8), which is expensive but readily available.


Studying datasheets, I found that under the conditions in Type W, the [[12AT7]] has almost the same g<sub>m</sub> and r<sub>p</sub> as the 6DJ8. The 12AT7 is cheap and abundant.
Studying datasheets, I found that under the conditions in Type W, the [[12AT7]] has almost the same g<sub>m</sub> and r<sub>p</sub> as the 6DJ8. The 12AT7 is cheap and abundant.
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You can use any type but you can't mix them.
You can use any type but you can't mix them.


Adjust the series resistor and current supply for the type you use.
Adjust the series resistor and current supply for the type you use (the numbers below are for 6DJ8).


The numbers below are for 6DJ8.
The 6DJ8's heater is half the voltage (6.3 V) and twice the current (365 mA).
 
The 6DJ8's heater is half the voltage (6.3 V) and twice the current (365 mA).<br />
It requires series resistance to drop the extra 19 V, and a power supply for the extra current.
It requires series resistance to drop the extra 19 V, and a power supply for the extra current.


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but some mainframes elevate that rail to +100 V which will put an uncomfortable 200 V between heater and cathode on V124. Besides, Tek used DC to avoid hum.
but some mainframes elevate that rail to +100 V which will put an uncomfortable 200 V between heater and cathode on V124. Besides, Tek used DC to avoid hum.


:A) Add 100 Ω, 5 W in series with R290.
:A) Add 100 Ω, 5 W in series with R290. I put it on a three-point terminal strip bolted to the top of R290.
:I put it on a three-point terminal strip bolted to the top of R290.


:B) Add isolated current source across V124-V214-V114.
:B) Add an isolated current source across V124-V214-V114.
:Start with either a 6 V - 24 V step-up transformer (details below), rectifier and reservoir, or a shielded switching supply powered by +350 V
:Start with either a 6 V - 24 V step-up transformer (details below), rectifier and reservoir, or a shielded switching supply powered by +350 V.
:The current regulator is just an LM317 with a resistor between OUT and ADJUST, and take output from ADJUST.
:The current regulator is just an LM317 with a resistor between OUT and ADJUST, and output from ADJUST.
:Two ¼ W resistors in parallel, one 18 Ω, the other 12 Ω, gives 180 mA, raising the total to 360 mA. (Or use two 15 Ω and a 100 Ω.)
:Two ¼ W resistors in parallel, one 18 Ω, the other 12 Ω, gives 180 mA, raising the total to 360 mA. (Or use two 15 Ω and a 100 Ω.)


;The supply must handle 100 V backfeed if a tube burns out.
The supply must handle 100 V backfeed if a tube burns out. Just put a diode in series.  That's why I regulate current instead of voltage.
;Just put a diode in series.  That's why I regulate current instead of voltage.


===2. 12AT7===
===2. 12AT7===


:A) Add 1.2 kΩ, 2 W in parallel with V124-V214-V114.  This bypasses 30 mA around the tubes, reducing the heater current from 180 mA to 150 mA.
:A) Add 1.2 kΩ, 2 W in parallel with V124-V214-V114.  This bypasses 30 mA around the tubes, reducing the heater current from 180 mA to 150 mA.
:B) Tek used V214 pin 9 as a tie point.  It must float when a 12AT7 is used, because it's the heater center-tap.
:B) Tek used V214 pin 9 as a tie point.  It must float when a 12AT7 is used, because it's the heater center-tap.
:C) V114B and V214B grids must be biased 3 V positive for successful operation of the Q154-12AT7 cascode. Details below.


: C) V114B and V214B grids must be biased 3 V positive for successful operation of the Q154-12AT7 cascode. Details below.
===3. Other types — not tested ===
 
===3. OTHER TYPES - NOT TESTED===


: 12AZ7 requires supplement and grid bias.  Curves == 12AT7.  Meets V<sub>hk</sub>.
: 12AZ7 requires supplement and grid bias.  Curves == 12AT7.  Meets V<sub>hk</sub>.
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: 6BQ7/6BZ7/6BS8/8BQ7A require series R + supplement + grid bias.
: 6BQ7/6BZ7/6BS8/8BQ7A require series R + supplement + grid bias.


===Heater-Cathode breakdown===
===4. Tube types that do not work ===


Most types exceed their V<sub>hk</sub> spec, including the 8416 itself, assuming
* 12AU7
it's the same as 6DJ8.  If Tek can ignore it so can we, I guess.
* 12AV7
* 12AX7
* 12AY7
* 12BH7


===Tube types thar do not work ===
===Heater-Cathode breakdown===


*12AU7
Most types exceed their V<sub>hk</sub> spec, including the 8416 itself, assuming it's the same as 6DJ8.  If Tek can ignore it so can we, I guess.
*12AV7
*12AX7
*12AY7
*12BH7


===Effect OF a heater-cathode short on V124===
===Effect of a heater-cathode short on V124===


*R126 will smoke.
* R126 will smoke.
*Cathode may arc to grid but I don't see it burning anything.
* Cathode may arc to grid but I don't see it burning anything.
*Stuff downstream might get hot.
* Stuff downstream might get hot.


===Transformer power supply for 6DJ8===
===Transformer power supply for 6DJ8===
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One AliExpress candidate is YHDC. If we reverse a 110 V primary, we need at least a 20 VA rating to stay within spec for copper loss. That means a big transformer, and hum unless you shield.
One AliExpress candidate is YHDC. If we reverse a 110 V primary, we need at least a 20 VA rating to stay within spec for copper loss. That means a big transformer, and hum unless you shield.


Specify 110V|110V primary and 15+15 secondary.
Specify 110 V | 110 V primary and 15+15 secondary. Convenient available space in the plugin is 65 mm × 50 mm × 50 mm.\
Convenient available space in the plugin is 65 mm × 50 mm × 50 mm.<br />
 
Here are YHDC 20 VA transformers:
Here are YHDC 20 VA transformers:


* PE5424E-M is PCB mount, 57 48 44.  Not a toroid.<br />
* PE5424E-M is PCB mount, 57 mm × 48 mm × 44 mm.  Not a toroid.
 
The following don't fit:
The following don't fit:
*PE5424K-M PCB mount plus holes, 75x49x44mm.
* PE5424K-M PCB mount plus holes, 75 mm × 49 mm × 44 mm.
*LKB5424-L bolt-down with wire leads, 75x43x50mm.
* LKB5424-L bolt-down with wire leads, 75 mm × 43 mm × 50 mm.
*PU3917B low-profile bolt-down, 68x55x33mm.
* PU3917B low-profile bolt-down, 68 mm × 55 mm × 33 mm.
*PTC25 25 VA PCB with hole toroid 60x60x38mm.
* PTC25 25 VA PCB with hole toroid – 60 mm × 60 mm × 38 mm.
 
===SWITCHING POWER SUPPLY FOR 6DJ8===


Here's a $3 6W model.<br />
===Switching power supply for 6DJ8===
Sanmim SM-PLG06A-24.<br />
51x24x19mm.<br />


Several stores sell this.  Just search for "sanmim" or "sanmin" and grovel through the hundreds of hits for 24V and 5W or 6W.<br />
The Sanmim SM-PLG06A-24 is a 6 W model, 51 mm × 24 mm × 19 mm, cost $3.
I bought mine at "Your Cee".
Several stores sell this.  Just search for "sanmim" or "sanmin" and grovel through the hundreds of hits for 24 V and 5 W or 6 W. I bought mine at "Your Cee".


>>> SUCCESS!
>>> SUCCESS!


Mounted in a steel box, with simple filtering on input (1K) and output lines (0.33uF), it causes barely perceptible trace thickening at 1mV.
Mounted in a steel box, with simple filtering on input (1 kΩ) and output lines (0.33 μF), it causes barely perceptible trace thickening at 1 mV/div.


===GRID BIAS INCREASE FOR 12AT7===
===Grid bias increase for 12AT7===


Applied to S/N 2369 and 7111
Applied to S/N 2369 and 7111


12AT7 is fine as-is in V124 and V114A/V214A, but V114B/V214B need an additional mod.<br />
12AT7 is fine as-is in V124 and V114A/V214A, but V114B/V214B need an additional mod.
 
Q154's Vce is the tube's grid bias.<br />
The 6DJ8 operates at -2.5V, which gives Q154 2V.<br />
The 12AT7 is only -0.5V, so Q154 starves.<br />


Q154's V<sub>CE</sub> is the tube's grid bias. The 6DJ8 operates at –2.5V, which gives Q154 2 V. The 12AT7 is only –0.5 V, so Q154 starves.
We must give the grids a positive offset.
We must give the grids a positive offset.


I tried a resistive divider. (100K/100nF to 10Meg to +350V.)<br />
I tried a resistive divider, 100 kΩ/100 nF to 10 MΩ to +350 V. This fails due to grid current from captured electrons, a normal phenomenon in low-bias tubes like the 12AT7.
This fails due to grid current from captured electrons, a normal phenomenon in low-bias tubes like the 12AT7.


Batteries work.  One CR2032 in series with R152/R252.
Batteries work.  One CR2032 in series with R152/R252. Minus side to Q154 emitter, plus side to the resistor.
Out of RF paranoia I put a cap across each battery.
100 nF axial-lead MLCC fits in the small space.  I<sub>g</sub> varies from 10 μA to 70 μA depending on the tube. 


Minus side to Q154 emitter, plus side to the resistor.
Since current is drawn only while the instrument is running, the batteries should last for their shelf life.
I put them in insulated wire-lead holders anyway, to make replacement easy and to keep them from shorting.


Out of RF paranoia I put a cap across each battery.<br />
The batteries dangle below the ceramic strips to minimize stray capacitance.
100nF axial-lead MLCC fits in the small space.<br />
I unsoldered 5 terminals (silver-bearing solder!) and levered parts and wires out of the way to reach R152/R252.
Ig varies from 10uA to 70uA depending on the tube.<br />
It's easier than it sounds.
Since current is drawn only while the instrument is running,
the batteries should last for their shelf life.<br />
I put them in insulated wire-lead holders anyway, to make replacement easy and to keep them from shorting.<br />
The batteries dangle below the ceramic strips to minimize stray capacitance.<br />
I unsoldered 5 terminals (silver-bearing solder!) and levered parts and wires out of the way to reach R152/R252.<br />


It's easier than it sounds.<br />
The grid bias mod is necessary for the 12AT7, but it's compatible with all tube types.
The grid bias mod is necessary for the 12AT7, but it's compatible with all tube types.




[[Category:Instrument repair reports]]
[[Category:Instrument repair reports]]

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