Miniature relays: Difference between revisions

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Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time.
Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time.


Relays of the 148-0034-00 family have contacts with 100mil (2.54mm) pitch; the housings are 16.0 x  8.3 x 15 mm (width x depths x height).  
Relays of the 148-0034-00 family have contacts with 100mil (2.54 mm) pitch; the housings are 16.0 x  8.3 x 15 mm (width x depths x height).  


{| class="wikitable"
{| class="wikitable"
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| 108-0599-00 || SPST (reed) ||  ||  [[7T11]]:  A3K31,A3K32,A3K70,A3K71,A3K80  || ||
| 108-0599-00 || SPST (reed) ||  ||  [[7T11]]:  A3K31,A3K32,A3K70,A3K71,A3K80  || ||
|-
|-
| 148-0034-00 || DPDT ||  15 V 600 Ω  || [[7A11]]: K401,K403,K405,K407,K411,K413,K415,K417,K431<br />[[7A13]]: K47,K48,K480,K490<br />[[7A14]]: K50,K62,K330<br />[[7B70]], [[7B71]]: K6,K44,K48,K138,K780 <br /> [[7904]](A) Opt. 2: K802,K805,K812,K815 || AXICOM V23079-D2003-B301 (Ref. 2)<br />[[Media:Omron G6 relay.jpg|Omron G6N, G6S||]]
| 148-0034-00 || DPDT ||  15 V 600 Ω  ||
[[7A11]]: K401, K403, K405, K407, K411, K413, K415, K417, K431<br />
[[7A13]]: K47, K48, K480, K490<br />
[[7A14]]: K50, K62, K330<br />
[[7B70]]/[[7B71]]: K6, K44, K48, K138, K780 <br />
[[7503]]: K521, K525 <br />
[[7904]](A) Opt. 2: K802, K805, K812, K815  
|AXICOM V23079-D2003-B301 (Ref. 2)<br />[[Media:Omron G6 relay.jpg|Omron G6N, G6S]] ||
|-
|-
| 148-0034-01 || DPDT ||  15 V 600 Ω  || [[7A12]]: K7,K12,K15,K18<br /> [[485]]: K879,K1242 || || same pinout as 148-0034-00 but longer leads bent outwards
| 148-0034-01 || DPDT ||  15 V 600 Ω  ||
[[7A12]]: K7, K12, K15, K18<br />  
[[485]]: K879, K1242  
| || Same pinout as 148-0034-00 but longer leads bent outwards.
|-
|-
| 148-0034-02 || DPDT ||  15 V 600 Ω  || [[7A12]]: K7 for B020000 up  || || same pinout as 148-0034-00 but longer leads bent outwards
| 148-0034-02 || DPDT ||  15 V 600 Ω  || [[7A12]]: K7 for B020000 up  || || Same pinout as 148-0034-00 but longer leads bent outwards.
|-
|-
| 148-0034-03 || DPDT ||  15 V 600 Ω  || [[7A11]] B100000+: K401,K403,K405,K407,K411,K413,K415,K417,K431 || AXICOM V23079-D2003-B301 (Ref. 2) ||
| 148-0034-03 || DPDT ||  15 V 600 Ω  || [[7A11]] B100000+: K401, K403, K405, K407, K411, K413, K415, K417, K431 || AXICOM V23079-D2003-B301 (Ref. 2) ||
|-
|-
| 148-0035-00 || SPDT ||  15 V 600 Ω  || [[7A13]]: K60,K61<br /> [[7A14]]: K51,K52,K53,K54,K155,K160,K180,K235,K280<br />[[7B70]], [[7B71]]: K3 || || Same pinout and coil data as 148-0050-00
| 148-0035-00 || SPDT ||  15 V 600 Ω  || [[7A13]]: K60, K61<br /> [[7A14]]: K51, K52, K53, K155, K160, K180, K235, K280<br />[[7B70]], [[7B71]]: K3 || || Same pinout and coil data as 148-0050-00.
|-
|-
| [[148-0043-00]] || DPDT || 24 V 1325 Ω|| || ||
| [[148-0043-00]] || DPDT || 24 V 1325 Ω|| || ||
Line 34: Line 44:
| 148-0044-00 || DPDT || 12 V 425 Ω|| || ||
| 148-0044-00 || DPDT || 12 V 425 Ω|| || ||
|-
|-
| 148-0050-00 || SPDT ||  15 V 600 Ω  || [[7A13]]: K10,K30 || || [[7A13]] manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not.  
| 148-0050-00 || SPDT ||  15 V 600 Ω  || [[7A13]]: K10, K30 || || [[7A13]] manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not.  
|-  
|-  
| 148-0054-00 || SPDT+SPST ||  15 V 600 Ω  || [[7A13]]: K7,K27  || ||
| 148-0054-00 || SPDT+SPST ||  15 V 600 Ω  || [[7A13]]: K7, K27  || ||
|-
|-
| 148-0055-00 || SPDT+SPST ||  15 V 600 Ω  || [[7A13]]: K6,K26  || ||
| 148-0055-00 || SPDT+SPST ||  15 V 600 Ω  || [[7A13]]: K6, K26  || ||
|-
|-
| 148-0058-00 ||  ||  4 V 130 Ω    || [[7A11|7A11 Probe]]: K55,K59  || ||
| 148-0058-00 ||  ||  4 V 130 Ω    || [[7A11|7A11 Probe]]: K55, K59  || ||
|-
|-
| 148-0059-00 || DPDT  ||  9.5 V 115 Ω    ||  || ||
| 148-0059-00 || DPDT  ||  9.5 V 115 Ω    ||  || ||
Line 50: Line 60:
| [[148-0080-00]] || DPDT || 5 V at 65 Ω  ||    || ||
| [[148-0080-00]] || DPDT || 5 V at 65 Ω  ||    || ||
|-
|-
| 148-0087-00 || SPDT || 90 mW ||  [[7L12]]: K300,K353,K356,K1200  || ||
| 148-0087-00 || SPDT || 90 mW ||  [[7L12]]: K300, K353, K356, K1200  || ||
|-
|-
| 148-0088-00 || DPDT || 15 V 1 kΩ || [[7L12]]: K281,K354,K355,K357,K1130,K1400,K1450 <br /> [[L1]] K108, K118, K128, K138 <br /> [[L2]] K308, K318, K328, K338 || || same pinout as 148-0034-00. [[7L12]] manual claims "120 mW", but print on relay (and measurement) says 15V 1000Ω which is 225 mW.
| 148-0088-00 || DPDT || 15 V 1 kΩ ||  
[[7L12]]: K281, K354, K355, K357, K1130, K1400, K1450 <br />  
[[L1]] K108, K118, K128, K138 <br />  
[[L2]] K308, K318, K328, K338  
| || Same pinout as 148-0034-00. [[7L12]] manual claims "120 mW", but print on relay (and measurement) says 15V 1000 Ω which is 225 mW.
|-
|-
| 148-0107 || DPDT || 18 V 880 Ω ||  TO5 replacement for 148-0088-00  || || Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in [[L1]]. The last two digits of the Tek part number are missing. Coil labeled 18V dc, 880 Ω
| 148-0107 || DPDT || 18 V 880 Ω ||  TO5 replacement for 148-0088-00  || || Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in [[L1]]. The last two digits of the Tek part number are missing. Coil labeled 18V dc, 880 Ω
Line 58: Line 72:
| 148-0107-03 || SPDT ||  ||  TO5 replacement    || ||
| 148-0107-03 || SPDT ||  ||  TO5 replacement    || ||
|-
|-
| 148-0107-04 ||  DPDT  ||    || TO5 replacement for 148-0054-00 ([[7A13]]: K7,K27)  || ||  
| 148-0107-04 ||  DPDT  ||    || TO5 replacement for 148-0054-00 ([[7A13]]: K7, K27)  || ||  
|-
|-
| 148-0140-00 || Actuator ||    || [[:Category:2400 series scopes|2400 series]]  ||    ||
| 148-0140-00 || Actuator ||    || [[:Category:2400 series scopes|2400 series]]  ||    ||

Revision as of 02:47, 7 November 2021

In the 1970s, Tek produced their own miniature relays in-house that were used in some 7000-series plug-ins such as the 7A11, 7A12, 7A13, 7A14, and other equipment. These relays have a tendency to fail and working ones have become very rare. Some of these relays have symmetrical socket layouts so that they can be installed in both possible 180° rotated positions.

Interestingly, Tek appears to have manufactured replacements based on commercial relays in TO-5 metal can cases soldered to small carrier boards with pins matching the Tek sockets.

Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time.

Relays of the 148-0034-00 family have contacts with 100mil (2.54 mm) pitch; the housings are 16.0 x 8.3 x 15 mm (width x depths x height).

Tek P/N Contacts Coil Used in Replacement Note
108-0599-00 SPST (reed) 7T11: A3K31,A3K32,A3K70,A3K71,A3K80
148-0034-00 DPDT 15 V 600 Ω

7A11: K401, K403, K405, K407, K411, K413, K415, K417, K431
7A13: K47, K48, K480, K490
7A14: K50, K62, K330
7B70/7B71: K6, K44, K48, K138, K780
7503: K521, K525
7904(A) Opt. 2: K802, K805, K812, K815

AXICOM V23079-D2003-B301 (Ref. 2)
Omron G6N, G6S
148-0034-01 DPDT 15 V 600 Ω

7A12: K7, K12, K15, K18
485: K879, K1242

Same pinout as 148-0034-00 but longer leads bent outwards.
148-0034-02 DPDT 15 V 600 Ω 7A12: K7 for B020000 up Same pinout as 148-0034-00 but longer leads bent outwards.
148-0034-03 DPDT 15 V 600 Ω 7A11 B100000+: K401, K403, K405, K407, K411, K413, K415, K417, K431 AXICOM V23079-D2003-B301 (Ref. 2)
148-0035-00 SPDT 15 V 600 Ω 7A13: K60, K61
7A14: K51, K52, K53, K155, K160, K180, K235, K280
7B70, 7B71: K3
Same pinout and coil data as 148-0050-00.
148-0043-00 DPDT 24 V 1325 Ω
148-0043-01 DPDT 24 V 1325 Ω
148-0044-00 DPDT 12 V 425 Ω
148-0050-00 SPDT 15 V 600 Ω 7A13: K10, K30 7A13 manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not.
148-0054-00 SPDT+SPST 15 V 600 Ω 7A13: K7, K27
148-0055-00 SPDT+SPST 15 V 600 Ω 7A13: K6, K26
148-0058-00 4 V 130 Ω 7A11 Probe: K55, K59
148-0059-00 DPDT 9.5 V 115 Ω
148-0063-00 DPDT 15 V 600 Ω 7A12: K5 Internally connected. Labled "Alt throw relay" in 7A12 manual.
148-0076-00 SPST (reed) 7L12: K1470
148-0080-00 DPDT 5 V at 65 Ω
148-0087-00 SPDT 90 mW 7L12: K300, K353, K356, K1200
148-0088-00 DPDT 15 V 1 kΩ

7L12: K281, K354, K355, K357, K1130, K1400, K1450
L1 K108, K118, K128, K138
L2 K308, K318, K328, K338

Same pinout as 148-0034-00. 7L12 manual claims "120 mW", but print on relay (and measurement) says 15V 1000 Ω which is 225 mW.
148-0107 DPDT 18 V 880 Ω TO5 replacement for 148-0088-00 Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in L1. The last two digits of the Tek part number are missing. Coil labeled 18V dc, 880 Ω
148-0107-03 SPDT TO5 replacement
148-0107-04 DPDT TO5 replacement for 148-0054-00 (7A13: K7, K27)
148-0140-00 Actuator 2400 series

to be expanded


References

  1. Repairing 7A13 relays @ PA4TIM (how to take relays apart, inside photos)
  2. 7A11 repair report at amplifier.cd
  3. Tek 7A13 broken relays @ IK1ZYW Labs
  4. "... used a function generator to actuate it for a few hours which restored proper operation."

Pictures

Other custom relays in Tek equipment

  • 7A29 input protection relay