Miniature relays

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In the 1970s, Tek produced their own miniature relays in-house that were used in some 7000-series plug-ins such as the 7A11, 7A12, 7A13, 7A14, and other equipment.

These relays have a tendency to fail and working spares have become very rare. Some of these relays have symmetrical socket layouts so that they can be installed in both possible 180° rotated positions.

Interestingly, Tek appears to have manufactured replacements based on commercial relays in TO-5 metal can cases soldered to small carrier boards with pins matching the Tek sockets.

Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time.

Data

Tek P/N Contacts Coil Used in Replacement Note
108-0599-00 SPST (reed) 7T11: A3K31,A3K32,A3K70,A3K71,A3K80
148-0034-00 DPDT 15 V, 600 Ω

5A48: K190, K390 7A11: K401, K403, K405, K407, K411, K413, K415, K417, K431
7A13: K47, K48, K480, K490
7A14: K50, K62, K330
7B70/7B71: K6, K44, K48, K138, K780
7503: K521, K525
7904(A) Opt. 2: K802, K805, K812, K815

AXICOM V23079-D2003-B301 (Ref. 2)
Omron G6N, G6S
Relays of the 148-0034-00 family have contacts with 100mil (2.54 mm) pitch; the housings are 16.0 x 8.3 x 15 mm (width x depths x height).
148-0034-01 DPDT 15 V, 600 Ω

7A12: K7, K12, K15, K18
485: K879, K1242

Same pinout as 148-0034-00 but longer leads bent outwards.
148-0034-02 DPDT 15 V, 600 Ω 7A12: K7 for B020000 up Same pinout as 148-0034-00 but longer leads bent outwards.
148-0034-03 DPDT 15 V, 600 Ω 7A11 B100000+: K401, K403, K405, K407, K411, K413, K415, K417, K431 AXICOM V23079-D2003-B301 (Ref. 2)
148-0035-00 SPDT 15 V, 600 Ω

7A13: K60, K61
7A14: K51, K52, K53, K155, K160, K180, K235, K280
7B70, 7B71: K3

Same pinout and coil data as 148-0050-00.
148-0043-00 DPDT 24 V, 1325 Ω
148-0043-01 DPDT 24 V, 1325 Ω
148-0044-00 DPDT 12 V, 425 Ω
148-0050-00 SPDT 15 V, 600 Ω 7A13: K10, K30 7A13 manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not.
148-0054-00 SPDT+SPST 15 V, 600 Ω 7A13: K7, K27 148-0107-04
148-0055-00 SPDT+SPST 15 V, 600 Ω 7A13: K6, K26
148-0058-00 4 V, 130 Ω 7A11 Probe: K55, K59
148-0059-00 DPDT 9.5 V, 115 Ω
148-0063-00 DPDT 15 V, 600 Ω 7A12: K5 Internally connected. Labled "Alt throw relay" in 7A12 manual.
148-0076-00 SPST 7L12: K1470 reed contact
148-0080-00 DPDT 5 V, 65 Ω
148-0086-00 11A32: A1K840
148-0088-00 L1: K108, K118, K128, K138 148-0107-xx
148-0087-00 SPDT 90 mW 7L12: K300, K353, K356, K1200
148-0088-00 DPDT 15 V, 1 kΩ

7L12: K281, K354, K355, K357, K1130, K1400, K1450
L1: K108, K118, K128, K138
L2: K308, K318, K328, K338

Same pinout as 148-0034-00. 7L12 manual claims "120 mW", but print on relay (and measurement) says 15 V 1000 Ω which is 225 mW.
148-0107-?? DPDT 18 V, 880 Ω Hermetic TO-5 replacement for 148-0088-00 Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in L1. The last two digits of the Tek part number are missing. Coil labeled 18 V DC, 880 Ω
148-0107-03 SPDT Hermetic TO-5 replacement
148-0107-04 DPDT Hermetic TO-5 replacement for 148-0054-00 (7A13: K7, K27)
148-0140-00 Actuator 2400 series n/a
148-0145-00 Actuator 7 V(?), 38 Ω 7A42 (five each in four 119-1517-00 attenuators) n/a
148-0204-00 Actuator 11A33 attenuators n/a

to be expanded

Links

Patents that may apply to Miniature relays

Page Title Inventors Filing date Grant date Links
Patent US 3519966A Electrical relay Tony Sprando Richard L Sollars 1967-01-23 1970-07-07

Pictures

8-pin miniature relays

Bistable relay actuators

Hermetic commercial relays

Other custom relays in Tek equipment

  • 7A29 input protection relay