Miniature relays: Difference between revisions
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In the 1970s, Tek produced their own '''miniature relays''' in-house that were used in some [[7000-series plug-ins]] such as the [[7A11]], [[7A12]], [[7A13]], [[7A14]], and other equipment | In the 1970s, Tek produced their own '''miniature relays''' in-house that were used in some [[7000-series plug-ins]] such as the [[7A11]], [[7A12]], [[7A13]], [[7A14]], and other equipment. | ||
These relays have a tendency to fail and working spares have become very rare. Some of these relays have symmetrical socket layouts so that they can be installed in both possible 180° rotated positions. | |||
Interestingly, Tek appears to have manufactured replacements based on commercial relays in TO-5 metal can cases soldered to small carrier boards with pins matching the Tek sockets. | |||
Possible repair strategies include "micro-surgery" (Ref.1) | Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time. | ||
==Data== | |||
{| class="wikitable" | {| class="wikitable" | ||
|- | |- | ||
! Tek P/N | ! width="80px"|Tek P/N | ||
! Contacts | ! Contacts | ||
! Coil | ! Coil | ||
! Used in | ! Used in | ||
! Replacement | ! Replacement | ||
! Note | |||
|- | |- | ||
| | | [[108-0599-00]] || SPST (reed) || || [[7T11]]: A3K31,A3K32,A3K70,A3K71,A3K80 || || | ||
|- | |- | ||
| 148-0034- | | [[148-0034-00]] || DPDT || 15 V, 600 Ω || | ||
[[5A48]]: K190, K390 | |||
[[7A11]]: K401, K403, K405, K407, K411, K413, K415, K417, K431<br /> | |||
[[7A13]]: K47, K48, K480, K490<br /> | |||
[[7A14]]: K50, K62, K330<br /> | |||
[[7B70]]/[[7B71]]: K6, K44, K48, K138, K780 <br /> | |||
[[7503]]: K521, K525 <br /> | |||
[[7904]](A) Opt. 2: K802, K805, K812, K815 | |||
|AXICOM V23079-D2003-B301 (Ref. 2)<br />[[Media:Omron G6 relay.jpg|Omron G6N, G6S]] || Relays of the 148-0034-00 family have contacts with 100mil (2.54 mm) pitch; the housings are 16.0 x 8.3 x 15 mm (width x depths x height). | |||
|- | |- | ||
| 148- | | [[148-0034-01]] || DPDT || 15 V, 600 Ω || | ||
[[7A12]]: K7, K12, K15, K18<br /> | |||
[[485]]: K879, K1242 | |||
| || Same pinout as 148-0034-00 but longer leads bent outwards. | |||
|- | |- | ||
| 148-0050-00 || | | [[148-0034-02]] || DPDT || 15 V, 600 Ω || [[7A12]]: K7 for B020000 up || || Same pinout as 148-0034-00 but longer leads bent outwards. | ||
|- | |||
| [[148-0034-03]] || DPDT || 15 V, 600 Ω || [[7A11]] B100000+: K401, K403, K405, K407, K411, K413, K415, K417, K431 || AXICOM V23079-D2003-B301 (Ref. 2) || | |||
|- | |||
| [[148-0035-00]] || SPDT || 15 V, 600 Ω || | |||
[[7A13]]: K60, K61<br /> | |||
[[7A14]]: K51, K52, K53, K155, K160, K180, K235, K280<br /> | |||
[[7B70]], [[7B71]]: K3 | |||
| || Same pinout and coil data as 148-0050-00. | |||
|- | |||
| [[148-0043-00]] || DPDT || 24 V, 1325 Ω || || || | |||
|- | |||
| 148-0043-01 || DPDT || 24 V, 1325 Ω || || || | |||
|- | |||
| 148-0044-00 || DPDT || 12 V, 425 Ω || || || | |||
|- | |||
| [[148-0050-00]] || SPDT || 15 V, 600 Ω || [[7A13]]: K10, K30 || || [[7A13]] manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not. | |||
|- | |- | ||
| 148-0054-00 || SPDT+SPST || | | [[148-0054-00]] || SPDT+SPST || 15 V, 600 Ω || [[7A13]]: K7, K27 || [[148-0107-04]] || | ||
|- | |||
| [[148-0055-00]] || SPDT+SPST || 15 V, 600 Ω || [[7A13]]: K6, K26 || || | |||
|- | |||
| [[148-0058-00]] || || 4 V, 130 Ω || [[7A11|7A11 Probe]]: K55, K59 || || | |||
|- | |||
| 148-0059-00 || DPDT || 9.5 V, 115 Ω || || || | |||
|- | |||
| [[148-0063-00]] || DPDT || 15 V, 600 Ω || [[7A12]]: K5 || || Internally connected. Labled "Alt throw relay" in [[7A12]] manual. | |||
|- | |||
| [[148-0076-00]] || SPST || || [[7L12]]: K1470 || || reed contact | |||
|- | |||
| [[148-0080-00]] || DPDT || 5 V, 65 Ω || || || | |||
|- | |||
| [[148-0086-00]] || || || [[11A32]]: A1K840 || || | |||
|- | |||
| [[148-0088-00]] || || || [[L1]]: K108, K118, K128, K138 || [[148-0107-xx]] || | |||
|- | |||
| [[148-0087-00]] || SPDT || 90 mW || [[7L12]]: K300, K353, K356, K1200 || || | |||
|- | |- | ||
| 148- | | [[148-0088-00]] || DPDT || 15 V, 1 kΩ || | ||
[[7L12]]: K281, K354, K355, K357, K1130, K1400, K1450 <br /> | |||
[[L1]]: K108, K118, K128, K138 <br /> | |||
[[L2]]: K308, K318, K328, K338 | |||
| || Same pinout as 148-0034-00. [[7L12]] manual claims "120 mW", but print on relay (and measurement) says 15 V 1000 Ω which is 225 mW. | |||
|- | |- | ||
| 148- | | 148-0107-?? || DPDT || 18 V, 880 Ω || Hermetic TO-5 replacement for 148-0088-00 || || Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in [[L1]]. The last two digits of the Tek part number are missing. Coil labeled 18 V DC, 880 Ω | ||
|- | |- | ||
| 148- | | 148-0107-03 || SPDT || || Hermetic TO-5 replacement || || | ||
|- | |- | ||
| 148- | | 148-0107-04 || DPDT || || Hermetic TO-5 replacement for 148-0054-00 ([[7A13]]: K7, K27) || || | ||
|- | |- | ||
| 148- | | [[148-0140-00]] || Actuator || || [[:Category:2400 series scopes|2400 series]] || n/a || | ||
|- | |- | ||
| 148- | | [[148-0145-00]] || Actuator || 7 V(?), 38 Ω || [[7A42]] (five each in four [[119-1517-00]] attenuators) || n/a || | ||
|- | |- | ||
| 148- | | [[148-0204-00]] || Actuator || || [[11A33]] attenuators || n/a || | ||
|- | |- | ||
|} | |} | ||
''to be expanded'' | ''to be expanded'' | ||
== | ==Links== | ||
* [http://www.pa4tim.nl/?p=5755 Repairing 7A13 relays @ PA4TIM] (how to take relays apart, inside photos) | |||
* [http://www.amplifier.cd/Test_Equipment/Tektronix/Tektronix_7000_series_amplifier/amplifier_7A11.htm 7A11 repair report at amplifier.cd] | |||
* [http://ik1zyw.blogspot.com/2007/09/tektronix-7a13-broken-relays.html Tek 7A13 broken relays @ IK1ZYW Labs] | |||
* [https://groups.io/g/TekScopes/message/119028 "... used a function generator to actuate it for a few hours which restored proper operation."] | |||
* [[Media:Tektronix_Common_Design_Parts_Electro-Mechanical_Catalog_4_jan_1989_ocr.pdf|1989 Electro-Mechanical Catalog]] (OCR) | |||
{{PatentLinks|Miniature relays}} | |||
==Pictures== | ==Pictures== | ||
'''8-pin miniature relays''' | |||
<gallery> | <gallery> | ||
148-0034-03.jpg | 148-0034-03 in [[7A11]] | 148-0034-03.jpg | 148-0034-03 in [[7A11]] | ||
148-0034- | 148-0034-00 connections.png | 148-0034-xx connections (bottom view) | ||
Tek 148-0034-00 701.jpg|148-0034-00 | Tek 148-0034-00 701.jpg|148-0034-00 | ||
Tek 148-0034-00 702.jpg|148-0034-00 | Tek 148-0034-00 702.jpg|148-0034-00 | ||
148-0034- | tek_148-0034-xx_Relay (1).jpg|148-0034-xx (open) | ||
tek_148-0034-xx_Relay (4).jpg|148-0034-xx (open) | |||
148-0034-02-TS.jpg|148-0034-02 | |||
148-0034-02-diag.jpg|148-0034-02 | |||
148-0034-03-bot.jpg | 148-0034-03 bottom view | |||
148-0035-00.jpg | 148-0035-00 in [[7A13]] | 148-0035-00.jpg | 148-0035-00 in [[7A13]] | ||
Tek 148-0035-00 1.jpg|148-0035-00 | Tek 148-0035-00 1.jpg|148-0035-00 | ||
Line 66: | Line 123: | ||
Tek 148-0050-00 3.jpg|148-0050-00 | Tek 148-0050-00 3.jpg|148-0050-00 | ||
Tek 148-0050-00 4.jpg|148-0050-00 | Tek 148-0050-00 4.jpg|148-0050-00 | ||
0035-0050_comparison2.jpg| 148-0035-00 vs. 148-0050-00 | |||
148-0054-00-1.jpg|148-0054-00 | |||
148-0054-00-2.jpg|148-0054-00 | |||
Tek 148-0055-00 1.jpg|148-0055-00 | Tek 148-0055-00 1.jpg|148-0055-00 | ||
Tek 148-0055-00 2.jpg|148-0055-00 | Tek 148-0055-00 2.jpg|148-0055-00 | ||
Tek 148-0055-00 3.jpg|148-0055-00 | Tek 148-0055-00 3.jpg|148-0055-00 | ||
Tek 148-0055-00 4.jpg|148-0055-00 | Tek 148-0055-00 4.jpg|148-0055-00 | ||
0054-0055_comp.jpg|148-0054-00 vs. 148-0055-00 | |||
Omron G6 relay.jpg | replacement Omron G6 relay soldered onto Tek socket | Omron G6 relay.jpg | replacement Omron G6 relay soldered onto Tek socket | ||
7a11-probe-interior-back.jpg | Two 148-0058-00 in the [[7A11]] probe | 7a11-probe-interior-back.jpg | Two 148-0058-00 in the [[7A11]] probe | ||
</gallery> | </gallery> | ||
'''Bistable relay actuators''' | |||
<gallery> | |||
Tek 11a33 inputrelay.jpg | Bi-stable relay yoke actuating contacts in [[11A33]] front-end (148-0204-00) | |||
Tek 148-0128-00 1.jpg | [[148-0128-00]] relay yoke | |||
148-0140-00.jpg | 148-0140-00 | |||
148-0140-00 frame.jpg | Three 148-0140-00 in a frame | |||
119-1445-02.jpg | 148-0140-00s in [[119-1445-02]] attenuator (2400 series) | |||
148-0140-00 in 2424L attenuator.jpg | 148-0140-00s in attenuator | |||
148-0145-00 1.jpg | [[148-0145-00]] from [[7A42]] | |||
148-0145-00 2.jpg | 148-0145-00 from [[7A42]] | |||
148-0145-00 3.jpg | 148-0145-00 from [[7A42]], view from bottom | |||
</gallery> | |||
'''Hermetic commercial relays''' | |||
<gallery> | |||
148-0107_Top.jpg|148-0107 TO-5 replacement relay | |||
148-0107_Top2.jpg|148-0107 TO-5 replacement relay | |||
148-0107_side.jpg|148-0107 TO-5 replacement relay | |||
148-0107_side2.jpg|148-0107 TO-5 replacement relay | |||
tek-148-0107-4.jpg | 148-0107-04 TO-5 replacement relay | |||
Tek_148-0129-01_1.jpeg | 148-0129-01 | |||
Tek_148-0129-01_2.jpeg | 148-0129-01 in [[485]] attenuator | |||
</gallery> | |||
'''Other custom relays in Tek equipment''' | |||
<gallery> | <gallery> | ||
108-0599-00 reed relays in 7T11.jpg | 108-0599-00 reed relays in [[7T11]] | 108-0599-00 reed relays in 7T11.jpg | 108-0599-00 reed relays in [[7T11]] | ||
Tek 262 program card relay1.jpg| 11PST reed relay on [[262]] program cards | Tek 262 program card relay1.jpg| 11PST reed relay on [[262]] program cards | ||
Tek 262 program card front.jpg | 11PST reed relay on [[262]] program cards | Tek 262 program card front.jpg | 11PST reed relay on [[262]] program cards (top right) | ||
maglatch.jpg | Mag Latch Relay (from 1987 catalog) | |||
</gallery> | </gallery> | ||
* [[7A29]] input protection relay | * [[7A29]] input protection relay | ||
Line 87: | Line 168: | ||
[[Category:Repair issues]] | [[Category:Repair issues]] | ||
[[Category: | [[Category:Relays]] |
Latest revision as of 05:21, 29 August 2024
In the 1970s, Tek produced their own miniature relays in-house that were used in some 7000-series plug-ins such as the 7A11, 7A12, 7A13, 7A14, and other equipment.
These relays have a tendency to fail and working spares have become very rare. Some of these relays have symmetrical socket layouts so that they can be installed in both possible 180° rotated positions.
Interestingly, Tek appears to have manufactured replacements based on commercial relays in TO-5 metal can cases soldered to small carrier boards with pins matching the Tek sockets.
Possible repair strategies include "micro-surgery" (Ref.1), installing modern miniature gold-contact relays on top of the cut-off base or, if energizing the coil mechanically operates the relay, using a signal source to cycle the relay for a period of time.
Data
Tek P/N | Contacts | Coil | Used in | Replacement | Note |
---|---|---|---|---|---|
108-0599-00 | SPST (reed) | 7T11: A3K31,A3K32,A3K70,A3K71,A3K80 | |||
148-0034-00 | DPDT | 15 V, 600 Ω |
5A48: K190, K390
7A11: K401, K403, K405, K407, K411, K413, K415, K417, K431 |
AXICOM V23079-D2003-B301 (Ref. 2) Omron G6N, G6S |
Relays of the 148-0034-00 family have contacts with 100mil (2.54 mm) pitch; the housings are 16.0 x 8.3 x 15 mm (width x depths x height). |
148-0034-01 | DPDT | 15 V, 600 Ω | Same pinout as 148-0034-00 but longer leads bent outwards. | ||
148-0034-02 | DPDT | 15 V, 600 Ω | 7A12: K7 for B020000 up | Same pinout as 148-0034-00 but longer leads bent outwards. | |
148-0034-03 | DPDT | 15 V, 600 Ω | 7A11 B100000+: K401, K403, K405, K407, K411, K413, K415, K417, K431 | AXICOM V23079-D2003-B301 (Ref. 2) | |
148-0035-00 | SPDT | 15 V, 600 Ω |
7A13: K60, K61 |
Same pinout and coil data as 148-0050-00. | |
148-0043-00 | DPDT | 24 V, 1325 Ω | |||
148-0043-01 | DPDT | 24 V, 1325 Ω | |||
148-0044-00 | DPDT | 12 V, 425 Ω | |||
148-0050-00 | SPDT | 15 V, 600 Ω | 7A13: K10, K30 | 7A13 manual erroneously calls them 12V DC relays. Print on relay identifies them as polarized, but they are not. | |
148-0054-00 | SPDT+SPST | 15 V, 600 Ω | 7A13: K7, K27 | 148-0107-04 | |
148-0055-00 | SPDT+SPST | 15 V, 600 Ω | 7A13: K6, K26 | ||
148-0058-00 | 4 V, 130 Ω | 7A11 Probe: K55, K59 | |||
148-0059-00 | DPDT | 9.5 V, 115 Ω | |||
148-0063-00 | DPDT | 15 V, 600 Ω | 7A12: K5 | Internally connected. Labled "Alt throw relay" in 7A12 manual. | |
148-0076-00 | SPST | 7L12: K1470 | reed contact | ||
148-0080-00 | DPDT | 5 V, 65 Ω | |||
148-0086-00 | 11A32: A1K840 | ||||
148-0088-00 | L1: K108, K118, K128, K138 | 148-0107-xx | |||
148-0087-00 | SPDT | 90 mW | 7L12: K300, K353, K356, K1200 | ||
148-0088-00 | DPDT | 15 V, 1 kΩ |
7L12: K281, K354, K355, K357, K1130, K1400, K1450 |
Same pinout as 148-0034-00. 7L12 manual claims "120 mW", but print on relay (and measurement) says 15 V 1000 Ω which is 225 mW. | |
148-0107-?? | DPDT | 18 V, 880 Ω | Hermetic TO-5 replacement for 148-0088-00 | Based on Hi-G MAW-169 7815 / Teledyne 412-6841, found in L1. The last two digits of the Tek part number are missing. Coil labeled 18 V DC, 880 Ω | |
148-0107-03 | SPDT | Hermetic TO-5 replacement | |||
148-0107-04 | DPDT | Hermetic TO-5 replacement for 148-0054-00 (7A13: K7, K27) | |||
148-0140-00 | Actuator | 2400 series | n/a | ||
148-0145-00 | Actuator | 7 V(?), 38 Ω | 7A42 (five each in four 119-1517-00 attenuators) | n/a | |
148-0204-00 | Actuator | 11A33 attenuators | n/a |
to be expanded
Links
- Repairing 7A13 relays @ PA4TIM (how to take relays apart, inside photos)
- 7A11 repair report at amplifier.cd
- Tek 7A13 broken relays @ IK1ZYW Labs
- "... used a function generator to actuate it for a few hours which restored proper operation."
- 1989 Electro-Mechanical Catalog (OCR)
Patents that may apply to Miniature relays
Page | Title | Inventors | Filing date | Grant date | Links |
---|---|---|---|---|---|
Patent US 3519966A | Electrical relay | Tony Sprando • Richard L Sollars | 1967-01-23 | 1970-07-07 | Miniature relays |
Pictures
8-pin miniature relays
-
148-0034-03 in 7A11
-
148-0034-xx connections (bottom view)
-
148-0034-00
-
148-0034-00
-
148-0034-xx (open)
-
148-0034-xx (open)
-
148-0034-02
-
148-0034-02
-
148-0034-03 bottom view
-
148-0035-00 in 7A13
-
148-0035-00
-
148-0035-00
-
148-0035-00
-
148-0035-00
-
148-0035-00 connections
-
148-0050-00
-
148-0050-00
-
148-0050-00
-
148-0050-00
-
148-0035-00 vs. 148-0050-00
-
148-0054-00
-
148-0054-00
-
148-0055-00
-
148-0055-00
-
148-0055-00
-
148-0055-00
-
148-0054-00 vs. 148-0055-00
-
replacement Omron G6 relay soldered onto Tek socket
-
Two 148-0058-00 in the 7A11 probe
Bistable relay actuators
-
Bi-stable relay yoke actuating contacts in 11A33 front-end (148-0204-00)
-
148-0128-00 relay yoke
-
148-0140-00
-
Three 148-0140-00 in a frame
-
148-0140-00s in 119-1445-02 attenuator (2400 series)
-
148-0140-00s in attenuator
-
148-0145-00 from 7A42
-
148-0145-00 from 7A42
-
148-0145-00 from 7A42, view from bottom
Hermetic commercial relays
-
148-0107 TO-5 replacement relay
-
148-0107 TO-5 replacement relay
-
148-0107 TO-5 replacement relay
-
148-0107 TO-5 replacement relay
-
148-0107-04 TO-5 replacement relay
-
148-0129-01
-
148-0129-01 in 485 attenuator
Other custom relays in Tek equipment
-
108-0599-00 reed relays in 7T11
-
11PST reed relay on 262 program cards
-
11PST reed relay on 262 program cards (top right)
-
Mag Latch Relay (from 1987 catalog)
- 7A29 input protection relay